Aluminum Alloy Die Casting for Door Trim Accessories

Aluminum Alloy die casting for Door Trim Accessories

Flow chart:

Drawing or Sample→Mould making→casting→Deburrs→Machining(Drilling and thread,CNC machining

→Surface treatment(Polising,Anodized,powder coating,paint,E-blacking)→Assembly and Packing→Shipping

The inspection will be through each process step

Surface treament :

Polising,plating,anodized,powder coating,paint,E-blacking(Electrophoresis) Hard treament,Sand blasting,ball blasting,vibration grinding,tumbling

Application: Led light housing & Led Heatsink, Auto & Motocyle & Byicycle parts, Furniture accessories, Home decoration and housing holding, Mechanical parts. etc.

Certificate: ISO9001-2008

Drawing file format:
STEP,SLD,IGS,DXF etc,software: Pro/E, AutoCAD, SOLIDWORK, CAXA, UG.

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2 Weight: about 0.5-80kg
3 Dimension: can be within 800mm
4 casting dimension tolerance: reach +/-0.1mm.
5 Coating: power coating, painting, sandblasting, oxidation, electroplating.
6 Our aluminum alloy casting parts are exported to America,Canada,England,France,Germany,Australia South Africa Holland,Spain market...! parts are not fracture, wear-resisting, greatly reducing replacement and improve working efficiency.We have strict quality by the user consistent high praise.

 The reasons to choose us:
 1.Good Service.OEM and ODM service offered.one year limited warranty for defective items(excluding items damaged and/or misused after receipt)

2.Specialized aluminum casting Enterprise in China. Simulation of the casting system, Proficient in 3d design software,solidworks,Pro.CAD,UG, with rich experienced technical teams, Provide complete aluminum casting Solutions 

3.Quality Assurance.Well-equipped testing facilities,Good quality control system 4.Competitive Prices, First Choice.Save Cost Creating Values for You.

Company capability
 

Our parts and equipments: 












 

Characteristics of zinc alloy die casting:
1. Excellent die-casting characteristics: Zinc alloy has good die-casting properties, and it is easy to die-cast, complex, thin-walled, high-precision products.
2. Good mechanical and processing properties: Zinc alloy has high tensile strength, yield strength, impact toughness and hardness, and good elongation.
3. The surface of zinc alloy die-casting parts is very smooth, and it is easy to do various surface treatments: electroplating, spraying, painting, etc.
4. Has good mechanical properties and wear resistance at room temperature.
5. It does not absorb iron during melting and die casting, does not corrode the pressed type, and does not stick to the mold.
6. Efficient production: It is produced by hot chamber die casting machine with high production efficiency. The temperature of molten metal during die casting is about 420 °C, which can realize fully automatic production and low production cost.

Aluminum die-casting features:
1. High strength and surface hardness of aluminum castings Due to the chilling effect of the die-casting mold, it is crystallized under pressure. Therefore, the surface layer of the die-casting part has finer grain and dense structure, so the hardness and strength of the surface layer are relatively high. The tensile strength of die castings is generally 25% to 30% higher than that of sand castings, but the elongation is low.
2. It is possible to die-cast thin-walled castings with complicated shapes. Since the forming process of die-casting parts is always filled and solidified under pressure, the contour peaks and valleys, convex and concave, narrow grooves and the like can be clearly die-cast. The minimum wall thickness of the die-cast aluminum alloy can reach 0.5mm, and the minimum diameter of the cast hole is 0.7mm. For parts that are complex in shape, difficult or impossible to manufacture by cutting, even if the output is small, die-casting is usually used, especially when it is difficult to manufacture by other casting methods or other metal forming processes, and die-casting is most suitable.
3. High productivity. Among all casting methods, die casting is one of the most productive methods. This is mainly determined by the characteristics of the die casting process, and is improved as the production process is mechanized and the degree of automation is further developed. Generally, the cold chamber die casting machine can die-cast 300-700 times per shift, which is suitable for mass production. Each operation cycle is generally 10 s to 1 min, and a multi-cavity process can be realized, and the yield is doubled. Compared with other casting methods, die casting also saves or even completely eliminates the machining time and equipment of the parts. Some data show that using a die-casting machine to produce a batch of parts can save 15 to 60 metal cutting machine tools.
4. It can omit assembly operation and simplify manufacturing process. When die-casting production, other metal or non-metal parts can be embedded to improve the local strength of die-casting parts to meet certain special requirements (such as wear resistance, insulation, magnetic permeability, etc.) And change
The craftability of a good casting structure. Die-casting can obtain parts with complex shapes, high precision, dimensional stability and interchangeability, and can be embedded in die-casting to replace the assembly of some components and simplify the manufacturing process, improve the working performance of the die-casting parts, and save energy and reduce consumption.

 

Zinc-aluminum die-casting products are suitable for use:
1.Structural use: such as distributor shell, pillar, lock core, lock, screen clamp, gear, frame, hinge hinge and so on. As a structural part, it is required to have high requirements on mechanical strength, dimensional accuracy, and internal quality of the casting.
2. Decorative purposes: such as daily necessities, toys, decorations, lighting, watch casings, mobile phone casings, metal buckles, bathroom accessories, etc. The surface quality requirements of die castings are relatively high, requiring a smooth surface and beautiful appearance.
3. Casting of zinc and aluminum parts can replace expensive copper parts and stainless steel parts. It can cast the same quality for the enterprise, reduce the cost of the enterprise, and create a considerable production profit.
Production method: According to the customer's drawings, samples, molds can be produced and processed.

1. Material: zinc alloy
2, process: die casting, polishing, electroplating, laser, welding.
3. Surface treatment: gold plating, pearl gold plating, gold plating, gold plating, silver plating, pearl plating, silver plating, silver plating, white nickel plating, ancient nickel plating, nickel plating, white plating Nickel, black nickel plating, ancient tin plating, bronze plating, ancient bronze plating, red copper plating, ancient copper plating, chrome plating, pearl plating

1 Material: aluminum alloy including: A380, ADC12, zinc alloy, A356, AlSi7Mg, AlSi12, AlSi10Mg, 6061…
2 Weight: about 0.5-80kg
3 Dimension: can be within 800mm
4 casting dimension tolerance: reach +/-0.1mm.
5 Coating: power coating, painting, sandblasting, oxidation, electroplating.
6 Our aluminum alloy casting parts are exported to America,Canada,England,France,Germany,Australia South Africa Holland,Spain market…! parts are not fracture, wear-resisting, greatly reducing replacement and improve working efficiency.We have strict quality by the user consistent high praise.
7 The reasons to choose us: 1.Good Service.OEM and ODM service offered.1 year limited warranty for defective items(excluding items damaged and/or misused after receipt)2.Specialized aluminum casting Enterprise in China. Simulation of the casting system, Proficient in 3d design software,solidworks,Pro.CAD,UG, with rich experienced technical teams, Provide complete aluminum casting Solutions 3.Quality Assurance.Well-equipped testing facilities,Good quality control system 4.Competitive Prices, First Choice.Save Cost Creating Values for You.